Originally posted by landyacht318
Most of the Danfoss controller failures I've read about are due to heat and usually these are on older marine installations units that use watercooled
condensers and have inadquate airflow over the compressor due to a lack of a fan nearby and inadequate natural ventilation in the area in which the
compressor and controller is installed.
The latest models of Danfoss controllers have a rather large heat sink on the back of them. Also they stress hooking the power leads right to the
battery rather than a shared buss to relays or other power surge sources that might screw with the controller. My Controller is a DC only Model.
AC/DC models are available, and even a controller which automatically changes compressor speeds according to load placed in the fridge. The AC/DC
version of my Fridge was another 100$. I decided to put that 100$ toward a real converter/charger which would both power the fridge, every other 12
volt device, and charge the batteries at a high rate whenever 120Vac grid power is available.
As Alm stated, my Fridge is in a camper Van, and the compressor is minimum of about 2 feet from my head when sleeping. I now have 200 watts on my
roof, and Can run my fridge pretty much indefinitely, except perhaps in the PacNW in winter.
I spent dozens of hours Isolating the Norcold fridge from the cabinet to minimize both vibration and sound and achieved good reductions in both. It
was literally floating in a soft foam cushion with no hard attachment points, and still too loud, and would vibrate the whole dang van.
My VitriFrigo is surrounded by an additional 3/4" foam board insulation, and this is then shoehorned into a insulated cabinet, because no real
vibration isolation is needed. The Danfoss makes almost no vibrations and about 1/3 the noise though the initial compressor startup is more abrupt
than the SawaFuji compressor employed by Norcold and Engel.
My IR thermometer at various stages of installation and insulation addition has shown the extra insulation to be very effective. The Door itself is
now the weak spot in terms of insulation as in humid weather, the Stainless steel door face I added sweats.
Part of the reason, besides the small size of the fridge, for the low consumption numbers is how I have the condenser ventilated. I purchased a
different 120mm computer fan and installed it so it pushes air through the condenser rather than pull it through. Cooler air is drawn from the floor
below the fridge, is pushed through the condenser, across the compressor and controller, and out a vent. It has no chance whatsoever of recycling any
preheated air. The Fan I substituted is quieter than the original and draws 1/2 the current. The Van itself rarely exceeds ambient temperatures with
the use of window shades and more computer fans.
I do have an amp hour counter I monitor frequently so my consumption numbers are not just a guess, or like many MPG claims you see on the internet,
vastly exaggerated. My claims are based on minimal door openings of short duration. Obviously adding warm food/beer and multiple door openings
increase the consumption.
I also have added a 40 mm 5.6 cubic foot per minute, 0.03 amp computer fan inside the freezer compartment. It runs 24/7. This keeps the internal
temps much more even, and allows a lesser setting on the t stat. A setting 2 out of 7 keeps the interior about 36.5 degrees F. Without the interior
fan a setting nearly 4 out of 7 would be needed for and average 36.5 degrees, but parts of the floor would be 31 and other parts would be in the mid
40's.
I am not claiming the interior fan itself reduces overall battery consumption. It adds a small amount of heat which must then be removed. However It
allows food within to be cooled down faster, and when I have solar excess available( most days), or alternator power available, I can more easily and
more quickly, lower the temperature of the contents with the thermostat. Then at sundown or engine shutdown, return the setting to normal and the duty
cycle is then significantly lower as the interior contents slowly rise from ~32f back up to 36.5f or higher overnight.
All the different manufacturers of compressor fridges which use the Danfoss BD 35f compressors choose the compressor speeds according to the size of
the condenser, its fan and evaporator plate and intended function for the size of the fridge. Some want faster cool down times and select higher
compressor speeds. Mine came with a 270 ohm resistor to increase compressor speed to 2500rpm. Since mine basically runs 24/7/ 11 months a year,
quick cool down times are not important, compared to overall efficiency, and the slowest compressor speed which allows sub 40 box temps and less than
a 50% duty cycle is most efficient, so I removed the resistor for the slowest compressor speed of 2000rpm.
Your Figures for the Waeco/Dometic/Adler barbor/Tundra(all are now the same company/ subsidiary now) are not incorrect. Danfoss compressors comes in
different flavors and the manufacturers select how fast they want to run the compressor, and they can indeed draw 6+ amps at 3500 rpm though this
would be extremely overkill for my size Fridge.
Also the consumption figures listed by different manufacturers are unclear as to whether that is compressor consumption while running, or average
amount consumed over an hour, and perhaps intentionally so
VitriFrigo is assembled in Italy. I spent 600$ on the c51is with free shipping, though that price has increased to $630 last I saw.
I could have bought a very similar Chinese assembled TruckFridge with the Danfoss for 100$ less. These seem to use a different thermostat dial,
slightly different condenser with a smaller fan placed on it. I think Vinny cares a little more than Chin Ho about the workmanship/ fit and finish,
and I do not think my condenser fan relocation would have been possible with the Chinese version.
There are now some chest style compressor fridges out there now which are using a Knockoff of a Danfoss compressor. Edgestar is one brand. They also
have variable compressor speeds and you can get these chest style fridges for under 300$. Reviews of these range widely. |